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Welcome to  SAW
Customer Service and Support Center !

Our Service and Support team is here to provide you with after sale technical support for your new airplane. Our goal is to provide you with the most comprehensive set of informational support tools for the SportCruiser sold through Sport Aircraft Works, Inc. Our team of A&P factory and field based  technicians are available to help you with any issues that you may encounter with your airplane. This is just one more way Sport Aircraft Works, Inc. adds value to your SportCruiser post sale aircraft purchase.

 

SERVICE AND SUPPORT

Maintenance News
Safety DirectivesTechnical BulletinsService CentersWarrantyDownloads

 

 

NOSE GEAR LEG AND MUFFLER CRACKS

Latest SportCruiser Safety Directives and Technical Bulletins/Retrofit Authorizations from The Manufacturer

What is corrected in the Nose-Gear leg and Exhaust Muffler problem in SD-SC-007?

Nose gear
The main concern with the nose gear is the shock absorber attachment bracket. This bracket has a tendency to develop small cracks on the forward edge of the bracket during service life. During our refurbishing process we completely removed this bracket and replaced it with a heavier cage bracket along with additional reinforcement to eliminate this problem in the future.

The second problem area which develops over time is the bending of the gear leg 3” behind the wheel pivot shaft. This bending is evident by using straight edge ruler across this area. During our re manufacturing we strengthen this area with doubler in such a way to eliminate this  problem. We also have the ability to straighten out the gear leg as long as the bend is less than 8 degrees.


Muffler cracking
Muffler tail pipe has shown its vulnerability to vibration by cracking at the attachment point. Not all mufflers will crack initially but eventually it seems to happen. Our re manufacturing totally eliminates this problem by not only reinforcing the attachment area by internally attaching the tail pipe to the muffler structure. This should eliminate
any future cracking problems. Additionally there are cracks showing on the header tubes coming out of the muffler. These can be reinforced as
needed.

Please inspect your mufflers for cracks every 25 hours and the nose gear and exhaust muffler should be inspected per Safety Directive SD-SC-007. It's easy to see this initial crack forming as the paint will show signs of movement in front of the bracket.

 

 

ID

DATE COMPLIANCE DESCRIPTION
SD-SC-009  07/26/2010 MANDATORY SEAT BELT SHOULDER HARNESS UPGRADE
SD-SC-008  07/26/2010 MANDATORY CANOPY OPEN EMERGENCY PROCEDURES POH CHECKLIST
SD-SC-007 10/31/2009 MANDATORY

NOSE GEAR /EXHAUST MUFFLER WELD CRACKS

SD-SC-006  08/14/2008 MANDATORY

FUEL CELL STRAINER–INCORRECT SEALANT

SD-SC-005  06/09/2008 MANDATORY

INSPECTION OF NOSE LANDING GEAR SHIMMY

  TB-SC-FRA-005 07/25/2008 OPTIONAL

FUEL-SENDER GASKET REPLACEMENT

  TB-SC-FRA-004 06/23/2008 OPTIONAL

FUEL-TANK FILLER CAP SWELLING

  TB-SC-FRA-003 06/01/2008 OPTIONAL

SURGE SUPPRESSION DIODE INSTALLATION

       
       

Do you have a technical question? Email us with any questions you might have at techquestions@sportaircraftworks.com . We'll try to respond within 24 hours.



Airplane Pre-Purchase Inspection Service:
Are you thinking of buying a used SportCruiser ?We are now offering Pre-Purchase Inspection services for anyone interested in selling or buying a SportCruiser. Our factory representatives will fly out to the aircraft location and perform this service at your request. Please call (772)597-2443 for more details and to set-up an Inspection.

















 

FAQ



AIRFRAME
Q1. My Steering bar axle-collar attachments on the nose gear show signs of fatigue and/or have broken-off. Where can I get replacement steering collar attachments for the nose gear?
A. Contact us through email at techquestions@sportaircraftworks.com to place an order for a new pair of fairing attachments.


Q2. My Main Gear Wheel fairing outer-attach-brackets have fallen off or have cracked at the weld. Where can I get replacement wheel fairing attachments?
A. Contact us through email at
techquestions@sportaircraftworks.com to place an order for a new pair of fairing attachments.


ELECTRICAL


Q1. My strobes do not seem to work. What's the problem?
A. During the engine starting phase of the aircraft it is possible to have left the strobes switch in the 'ON' position. If this is the case, it is possible that damage was caused to your strobe driver box. It is clearly stated in the SportCruiser P.O.H. checklist to turn 'OFF' all electrical equipment during engine starting due to the electro-magnetic field effect of the starter solenoid.


Q2. I recently removed my Strobe Driver Box to send it in for repair and now I notice my NAV lights are not working. Why is this happening?

A. The Ground terminals for the strobes and the position lights share a common connection point to the airframe. Chances are when the strobe ground wire was removed, the NAV ground wire was also removed without reconnecting the NAV/POSITION ground wire back to the airframe (via the screw and nut that holds the one corner of the strobe driver box). Simply Reconnect the BLACK Ground wire of the NAV/POSITION lights only, located near the area of the Strobe Driver Box to the airframe (where the bare shiny metal surface is exposed). Also check and be sure that the power-supply lead for the strobe driver box has been taped off so that it cannot come into contact with ground.







 





 

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